News

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ILF is proud to be part of world record holder Rabigh 3 IWP (KSA)

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ILF is proud to have been the Owner’s Engineer for the world’s largest reverse osmosis desali­nation plant, Rabigh 3. The Rabigh 3 plant is located in Saudi Arabia and produces 600,000 cubic meters of water per day.

After completing the project, ILF’s client, ACWA Power, and Saudi Brothers Commercial Company received the Guinness World RecordsTM title for creating the world’s largest plant of this kind. The ceremony was attended by Saudi Arabia’s Minister of Environment, Water and Agriculture – His Excel­lency Abdul­rahman Abdul­mohsen Al Fadhli, the Chairman of ACWA Power – Mohammad A. Abunayyan, and the CEO of the Saudi Water Partnership Company (SWPC) – Khaled Alqureshi.

 

ILF is proud to be part of world record holder Rabigh 3 IWP (KSA)©acwa-power

LNG: ILF to take part in the Eagle Mountain Project (CAN)

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ILF is pleased to join the tunnel engineering design team for the Eagle Mountain – Woodfibre LNG Pipeline project, led by Aldea Services Inc.

The project, located North of Vancouver (CAN), will expand the existing natural gas trans­mission system to transport gas to the proposed Woodfibre LNG terminal. The pipeline tunnel will be 9 km long and will comprise an enlarged rock chamber at the interface of rock and soil tunnels.
The ILF team is respon­sible for pipeline engineering and design and will execute the work from ILF’s Canadian office in Calgary, Alberta.

LNG-Pipeline_ILF-to-take-part-in-the-Eagle-Mountain-Project

Water: ILF PMC services for Desalination Plant (KAZ)

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AkSu KMG LLP has awarded ILF a PMC contract for a Sea Water Reverse Osmosis (SWRO) Plant in Zhanaozen, Kazakhstan.

In light of the lack of water resources in the Western region of Kazakhstan, it was decided to build a modern water desali­nation plant with a capacity of 50,000 m³/day on the shore of the Caspian Sea. The current water deficit amounts to more than 20,000 m³/day. The project investment is estimated at appro­xi­mately USD 150 to 180 million. It is planned to construct a SWRO plant with a capacity of 50,000 m³/day, including pumping stations, a water pipeline (100 km), a water supply network, power supply and civil struc­tures. The new plant will supply the city of Zhanaozen (with appro­xi­mately 150,000 inhabi­tants) with potable water.

ILF will carry out an independent technical and commercial review of the feasi­bility study, including recom­men­da­tions on how to set up the project.

ILF_PMC services for Water Desalination Plant, Kazakhstan

ILF to support synthetic graphite production facility

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Vianode, an Elkem company, has awarded ILF a contract for the provision of engineering services for the Vianode Fast Track Project.

This project is part of the company’s effort to establish a large-scale production facility for synthetic graphite for lithium-ion batteries. The Fast Track Project comprises a production facility that will produce up to 4,200 tons of high-quality synthetic graphite per year. The facility will provide the framework and the expertise for a large-scale production facility with an annual capacity of 50,000 tons that will be built at the same location. The project is a brown­field develo­pment offering the possi­bility to utilize the existing building and utility systems. It is located at the Herøya Indus­trial Park in the southern part of Norway.

ILF’s main task will be to provide a cost estimate for both the Fast Track Project and the large-scale production facilities, as well as to deliver multi-disci­plinary engineering services for the plant’s utilities.

ILF to support high-quality synthetic graphite production facility

H2: SVEVIND contracts ILF for Concept Design Study

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SVEVIND Energy GmbH signed a contract with ILF to procure together with a partner the concept design study for its 20 GW green hydrogen facility in the Mangystau region in Western Kazakhstan.

In the Mangystau region, SVEVIND plans the realiz­ation of a 30 GW wind and solar PV farm powering a 20 GW water electro­lysis indus­trial complex to produce about 2 million tons of green hydrogen per year from 2030to supply the Eurasian and the Kazakh’s domestic market. The develo­pment of the concept design is a further important step in the project develo­pment. The Mangystau region is most favorable consi­dering the investment environment, an abundance of renewable energy resources and the proximity to water resources required for the electro­lysis process.

Wolfgang Kropp, CEO of SVEVIND group said, “This Concept Design Study will be the first milestone in engineering the Mangystau green hydrogen project, a project unpre­ce­dented in scope, size and complexity aiming to deliver large amounts of green hydrogen and ammonia to Eurasian markets at compe­titive costs. We are glad to cooperate with ILF Consulting Engineers and ROLAND BERGER for this Concept Design, well reputable, very experi­enced consul­tants with broad knowledge in energy, hydrogen projects and about the region.

Dr. Michel Kneller, Director of Hydrogen at ILF, highlighted, “ILF is excited to be part of such a ground-breaking project. We truly believe that hydrogen and its green deriva­tives are an important component of a sustainable energy policy and SVEVIND´s green hydrogen projects are an important milestone towards the scaling up of green hydrogen projects.

The concept design study is aimed to advance SVEVIND’s planning across the whole value chain. Using the existing pre-feasi­bility studies results, a solid cost evaluation will be developed. Different technology routes will be explored to identify and pre-design the most promising options for the local condi­tions and project-specific demands. Finally, special attention is given to the transport options towards the desti­nation markets in Kazakhstan, Europe, and China.

SVEVIND contracts ILF for Concept Design Study for a 20 GW green hydrogen facility in Kazakhstan_©Svevind

Support for the Ukrainian population

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ILF concurs with the U.N. General Assembly’s vote from 3 March 2022 demanding an immediate end to the offensive in Ukraine.

As an act of solidarity with the Ukrainian people, ILF has donated 100,000 EUR to a humani­tarian aid organiz­ation „Nachbar in Not” (Neighbor in Need), which like many others is providing immediate humani­tarian support to the Ukrainian population within the country and abroad.

 

Support for the Ukrainian population

Gas: Reduction of emissions at compressor stations

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Gas Connect Austria GmbH contracted ILF to carry out a feasi­bility study for the reduction of emissions at one of their compressor stations.

In the consi­dered station, three gas compressor units, each with a mecha­nical shaft power of approx. 11 MW, are installed. Each compressor unit is driven by a gas turbine. For the feasi­bility study, two approaches were inves­ti­gated and compared from both an economic and technical point of view. Furthermore, the time required for the imple­men­tation of each approach as well as the potential of each approach for reducing emissions were evaluated.

The scope of the recon­struction work and the amount of investment required for each of the two approaches differs.

One approach would entail repla­cement of one of the gas turbine driven compressor units with a larger electri­cally driven gas compressor unit, capable of covering the entire basic supply of the station. The remaining two gas compressor units would conse­quently only be used when needed, enabling CO2 emissions to be reduced by 95% and methane emissions to be reduced by 88%.

The other approach would not entail any major recon­struction works, but would still reduce emissions from the existing plant. Great potential for savings was disco­vered related to process vent gas. On the basis of these findings, ILF elabo­rated a solution for the reduction of emissions. When the gas compressor units are switched off, the natural gas remaining in the compressor lines is blown out into the atmos­phere; therefore by re-compressing and re-feeding this process vent gas into the gas grid, methane emissions could be reduced by 80%.

Gas: ILF finds a way to reduce emissions at compressor stations   ©Gas-Connect-Austria-GmbH

2nd Gotthard Road Tunnel – ILF awarded design services contract

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As part of IG Nuovo Gottardo, ILF has won a contract for further design works for the 2nd Gotthard road tunnel, the construction of which is scheduled to be completed in 2032. ASTRA, the Federal Roads Office, has extended the existing design services contract until the 2nd tube of the Gotthard road tunnel is opened to traffic.

The new main tube will be excavated using one TBM starting at each portal. The tunnel will be constructed using two shield machines as well as segmental lining. The excavation diameter will be 12.26 m. The northern section of the 2nd Gotthard road tunnel will have an excavated length of a little less than 8 km, and the southern section will have a length of a little more than 8 km. The inner lining of the main tube will be installed in the rear section simul­ta­ne­ously to the excavation works taking place in the front section. While the TBMs will excavate the last few kilometers towards the breakthrough, the struc­tural works for the tube will be completed in the area of the portals. In the course of the design works, the experience gained during projects such as the Belchen Rehabi­li­tation Tunnel could be used to the advantage of the client.

The scope of work rendered by ILF, as part of the IG, comprises the design services for two large under­ground control centers and a total of 67 cross-connec­tions, some with sub-stations and some with expanded tunnel roof sections accom­mo­dating stations for longi­tu­dinal ventilation.

Within the IG, ILF takes on the role of partial project manager for under­ground struc­tures as well as for the TBM northern section and the mined cross connec­tions and for the main works for the under­ground control centers. In addition, ILF is currently in the process of completing the design works for the northern external facilities – the realiz­ation of which is scheduled for mid 2022.

Gotthard_1

Upstream: ILF enters service contract with WJO (KUW)

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ILF has signed an exclusive engineering and project management consul­tancy services contract with Wafra Joint Opera­tions (WJO).

As agreed within the contract, ILF shall deliver the entire range of engineering, consul­tancy and project management services required in upstream facility projects – from early concepts to FEED, all the way to Owner’s Engineering services, super­vision and PMC services. ILF’s compe­tence will be required for field redeve­lo­pment activities as well as for the upgrade, revamp and moder­niz­ation of oilfield infra­st­ructure by applying state-of-the-art engineering techno­logies and consi­dering environ­mental and climate protection targets.

ILF looks forward to supporting WJO in achieving its ambitious objec­tives in a challenging market environment.

Perfect timing – Numair Ahmed (ILF-UAE) visits the Vienna office and supports the set of intergraded project team of ILF-AUT and ILF-UAE.

Railway: Upgrade of the High-Capacity Northern Line (AUT)

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In 2017, ILF was commis­sioned by ÖBB Infra­struktur AG as part of the consortium “Northern Railway Line Team” (Austria) to prepare planning documents for the environ­mental impact assessment (EIA) submission.
Works related to the Southern section of the line were commis­sioned in autumn 2021. With the contract, an option for further tendering and detailed planning was also awarded.

The project “Upgrade of the Northern Railway Line on the Wien Süßenbrunn–Bernhardsthal Section” comprises the section from Wien Süßen­brunn (at km 11.900) to the state border next to Bernhardsthal (at km 77.993). The Northern Railway Line, which shall be upgraded over a length of around 66 km, connects 17 stations is being Austria’s oldest railway line (opened in 1838). The upgrade of the line will increase the speed at which trains can travel, from 120 or 140 km/h to 160 or 200 km/h, and will enable the struc­tural facilities to meet state-of-the-art standards.

From a railway engineering and permit appli­cation point of view, the line has been divided into two sections (the Northern and the Southern section).
Permission for the Southern section was received in autumn 2021; and permission for the Northern section is expected to be applied for in spring 2022.

The entirety of the line (both the Northern and the Southern section) forms part of the “European Railway Traffic Management System (ERTMS) Corridor E: Dresden–Prague–Vienna/Budapest–Constanţa” as well as the priority projects “PP 22: Athens–Sofia–Budapest–Vienna–Prague–Dresden/Nuremberg” and “PP 23: Gdansk–Warsaw–Brno/Bratislava–Vienna”. Furthermore, the line is part of the Rail Freight Corridors 5 and 7 and the TEN‑T Core Network.

ILF-Nordbahn-Abschnitt-(AUT)

Water: ILF as PMC for „The Green Riyadh Project” (KSA)

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The Royal Commission for Riyadh City in Saudi Arabia (RCRC) selected ILF as the Project Management Consultant (PMC) for the 1,700,000 m3/day TSE trans­mission network.
This network will provide irrigation water for one of the most ambitious urban greening projects in the world. Green Riyadh is one of Riyadh’s four mega projects launched by the Custodian of the Two Holy Mosques, HM King Salman bin Abdul-Aziz Al-Saud, at the beginning of 2019.

7.5 million trees will be planted in all city features, facilities, and provinces, multi­plying green spaces per capita share. All these plants will be irrigated by a network using only recycled waste­water, which is currently wasted. 83 native tree species that can survive Riyadh’s environment were selected for this project. The greening initiative will improve air quality and reduce tempe­ra­tures (up to 8–15 °C in the shade) in one of the hottest capital cities on the planet. Conse­quently, the initiative will encourage Riyadh’s citizens to follow a healthy lifestyle and ultimately transform Riyadh into one of the world’s leading cities, following the strategic goals of the Kingdom’s Vision 2030.

The objective is to support the Green Riyadh initiative by estab­li­shing a complex and strategic recycled water network with a daily capacity of 1,700,000 m3 (approx. 400 Olympic pools). ILF will perform design review, procu­rement super­vision, construction super­vision and overall project management for three different lots in order to bring treated water from the city’s major waste water treatment plants to its final destinations.

By supporting the Green Riyadh initiative, ILF will not only contribute to the Kingdom’s long-term vision, but our teams will also work at the core of ILF’s very own mission statement, “improving quality of life.”

 

The Royal Commission for Riyadh City in Saudi Arabia (RCRC) selected ILF as the Project Management Consultant (PMC) for the 1,700,000 m3/day TSE transmission network.

High-speed railway: ILF won contract for the Dresden–Prague line

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ILF and engineering partners won a contract for cross-border design services for the Dresden (GER) – Prague (CZE) high-speed railway line.

The key element of ILF’s contract is the preli­minary design of the Erzge­birge base tunnel, with a minimum length of approx. 25 km, involving two alter­na­tives, a “partial tunnel” and a “full tunnel”, including surveying services.
The contract also involves design services for the following construction activities:
• Design for engineering struc­tures, such as the Seide­witztal bridge or trough structures
• Transport planning for railway lines, roads and rescue areas
• Design for an overtaking station

The planning and design works, all of which shall be carried out using the BIM method, comprise the German HOAI service phases “basic evaluation” and “preli­minary planning” (SPHs 1 and 2 for project planning and struc­tural planning). The design works are well underway and will be completed by the end of 2024. ILF looks forward to delivering another successful project.

Dresden-Prag

Gas: ILF signs IIFC contract

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The Infra­st­ructure Investment Facili­tation Company (IIFC) of Bangladesh has contracted ILF to carry out a large-scale feasi­bility study and to develop the conceptual and tender design for the repla­cement, moder­niz­ation and automation of the gas trans­mission and distri­bution network of Bangladesh’s capital Dhaka and the city of Narayanganj.

The existing gas network has organi­cally grown over several decades, without any overall concept, and is no longer able to satisfy the demands of the millions of indus­trial and domestic users in the area. The objective of this interesting project is to have a modern and reliable gas network that enables remote monitoring and control at junctions and end points, with the possi­bility of trans­forming the existing network into a “smart” grid. The moder­niz­ation of the network makes a key contri­bution to the achie­vement of the Sustainable Develo­pment Goals (SDGs) in Bangladesh.

ILF is looking forward to developing this demanding project and is pleased about being able to improve the quality of life for the population in Bangladesh.

ILF & IIFC Bangladesh

Hydropower: ILF partner in Hydro4U

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Hydro4U is an EU project funded under the Horizon 2020 research and innovation program. In this project, ILF and 12 other partners from eight countries are working together under the coordi­nation of the Technical University of Munich to develop solutions which boost sustainable small-scale hydro­power in Central Asia. Two pioneering hydro­power types shall be imple­mented in demons­tration plants in Kazakhstan and Uzbekistan.

To this day, small-scale hydro­power remains largely unharnessed in Central Asia. Yet there is great potential to transfer European small-scale hydro­power schemes to Central Asian regions. So far there are only few European reference projects in this region as they tend to be consi­derably more expensive than those of Asian competitors.

The Hydro4U project will now adjust two innovative techno­logies developed in Europe to the requi­re­ments in Central Asia. The aim of this project is keeping the costs as low as possible through concept simpli­fi­cation, modula­riz­ation and standar­di­z­ation without compro­mising efficiency. At the same time, the project also focuses on key aspects such as sustaina­bility, environ­mental compa­ti­bility and social acceptance.
In the course of the Hydro4U project two eco-friendly demo hydro­power plants will be installed and assessed: one low-head plant with a capacity of up to 500 kW in Kazakhstan and one medium-head plant with a capacity of approx. 2 MW in Uzbekistan.

Project duration: 06/2021–05/2026

Countries involved: Austria, Belgium, Germany, Kyrgyzstan, Spain, Sri Lanka, Switz­erland, Uzbekistan

Learn more here: Hydro4U

ILF_Hydro4u_© Frank Becht TUM

ILF designs tunnel and open-track section for railway line

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As part of the new railway line between Köstendorf and Salzburg, an efficient connection will be built as an addition to the 150-year-old existing line. The 21.3 km long railway line is being planned by ILF within the framework of two joint ventures (open-track section and tunnel), with the 16.5 km long Flachgau tunnel comprising the key element.

The open-track section before and after the tunnel has a total length of 4.3 km and crosses the Fischach tubular bridge which has a span of approx. 42 m.
The planned Flachgau tunnel will have two single-track tunnel tubes. The design services will be carried out using the BIM method and shall, in addition to the early service phases, also include the option for the tender and construction design together with the geotech­nical engineering on site as well as the maintenance planning. This tunnel, which will be constructed and advanced under­neath the existing line using the New Austrian tunneling method (NATM), a tunnel boring machine (TBM), the cut-and-cover method and box jacking, is a very challenging assignment with complex planning and design works.

ILF looks forward to developing this demanding project.

ILF tunnel Flachgau (AUT) © ÖBB EQVIS

ILF becomes involved in North Caspian Offshore Project

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As part of a joint venture with two partners, ILF was awarded a 5‑year framework contract by the North Caspian Operating Company B.V. (NCOC) for the North Caspian Offshore Project – the first major offshore oil and gas develo­pment in Kazakhstan.

The project comprises five fields: Kashagan, Kalamkas Sea, Kairan, Aktoty and Kashagan South West. The giant Kashagan field is one of the largest oil disco­veries of the past four decades, containing appro­xi­mately 9–13 billion barrels of recoverable oil. The combined safety, engineering and logistical challenges in this harsh offshore environment make Kashagan one of the world’s largest and most complex indus­trial projects currently being developed.

The scope of ILF work includes conceptual studies, pre-FEED and FEED develo­pment and other services.

ILF-NCOC Contract Award

Expansion of wastewater treatment plant Frankfurt/Main (GER)

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The Stadt­ent­wäs­serung Frankfurt am Main (SEF, https://www.stadtentwaesserung-frankfurt.de/) entrusted ILF Consulting Engineers together with a German partner to plan, execute and implement the expansion of the Niederrad Waste­water Treatment Plant (WWTP).

The Niederrad WWTP is currently reaching its maximum design capacity of 1.35 million PE. The expansion is therefore urgently required in order to be prepared for future develo­p­ments in the constantly growing Frankfurt area. For this reason, the number of secondary aeration tanks (with a volumetric capacity of 7,200 m³ each) will be increased from 8 to 10, and the number of secondary sedimen­tation tanks (with a volumetric capacity of 1,875 m³ each) will be increased from 32 to 40. The project comprises the smooth integration of these new tanks, as well as the associated mecha­nical, electrical and SCADA equipment, into the existing plant while maintaining conti­nuous plant operation and compliance with effluent requirements.

Additio­nally part of the assignment are the re-routing of existing pipework and the construction of an access road.

ILF will be involved in all eight service phases of this project, which are in accordance with the German Official Scale of Fees for Services by Archi­tects and Engineers (HOAI), including the building permission appli­cation as well as construction super­vision and commis­sioning. The completion is scheduled for February 2027.

Site map of the Niederrad WWTP with the areas of secondary treatment expansion highlighted in color. (Source: SEF Tender Documents)

ILF and GEV sign MOU for hydrogen project

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ILF Consulting Engineers and Global Energy Ventures (GEV) have signed a Memorandum of Under­standing (MOU) to identify and develop green hydrogen projects in Europe and Australia that include a compressed hydrogen (C‑H2) generation and trans­por­tation solution, offering a valuable addition of marine trans­por­tation to the H2 value chain.

ILF will design the upstream infra­st­ructure from the producer to the export or loading facility and the downstream infra­st­ructure from the import or unloading facility to the consumer, while GEV will cover the port-to-port trans­por­tation of hydrogen using compressed gaseous hydrogen ships. For projects that involve importing hydrogen from regional markets in close proximity to Europe, such as the Middle East and North Africa region, GEV has identified an oppor­tunity to leverage offshore loading capacity and develop a compressed gaseous hydrogen solution for the offshore wind industry. Thus, a fleet of vessels could provide an offshore loading and transport solution for areas where an subsea cable or pipeline on seabed is not suitable.

Jens Kottsieper, ILF Business Develo­pment Manager, commented, „The trans­por­tation of large volumes of gas is an issue that ILF has been involved with for over 50 years. We are pleased to be able to complement our pipeline expertise with GEV’s expertise in the cost-effective transport of hydrogen by ship. Working with GEV will allow us to provide our customers with even more compre­hensive advice on their trans­por­tation issues in order to develop a solution that meets their specific needs.”

MOV_von_GEV_und_ILF_web

ILF to support Surhan Gas Chemical Complex

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The Surhan Gas Chemical Operating Company performs its activities in the oil and gas sector under the Production Sharing Agreement for the Uzbekiston Musta­qilligi investment block, with the explo­ration and develo­pment of the “Musta­qil­li­kning 25 Yilligi” (25 Years of Indepen­dence) field and construction of a gas chemical complex, with an area of 3,980 km² in the Surhandarya region of the Republic of Uzbekistan.

ILF has been awarded and will provide all PMC services, including engineering support during the detailed design, procu­rement and quality management, construction super­vision on site, support of commis­sioning and start-up activities for the above mentioned facility. ILF’s scope of work also includes scheduling, risk analysis, and HSE.
All these activities will ensure full support of the Client in the delivery of this strate­gi­cally important project.

ILF to support Surhan Gas Chemical Complex ©Yanis Kulikovskikh

ILF wins tunnel design contract for Schaftenau-Radfeld section

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Within the framework of the upgrade to four-track operation of the Northern feeder line to the Brenner Base Tunnel, ILF Consulting Engineers and a partner were commis­sioned by ÖBB INFRA to carry out the tender and construction design as well as the geotech­nical engineering on site for the primary lining of the approx. 2.5 km long Angath tunnel. Once completed, the Angath tunnel shall serve as the rescue tunnel for the 11.5 km long Angerberg tunnel.

The Schaftenau–Radfeld section is part of the northern feeder line of the Brenner Base Tunnel and therefore consti­tutes an essential part of the most important North-South railway link in Europe. The Angerberg tunnel situated near Wörgl is the key element of this upgrade.

The entire design services shall be carried out using the BIM method and shall also include the option for the tender and construction design together with the geotech­nical engineering on site for the 2.9 km long section of the twin-track Angerberg tunnel. A sequential excavation method (NATM) is planned for the tunnel structures.

ILF has already been involved in the previous design phases and now continues to work on this challenging project in the next design phases.

Graphic: OEBB/GC Vision

ILF
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